Performance Optimization & Energy Efficiency

Optimization & Energy Consulting

Ghost Solutions delivers industrial optimization for boilers, turbines, and cogeneration systems.

  • Boiler Inspections - Assess system performance and identify maintenance / efficiency improvements.

  • Burner Tuning & Optimization – Optimize combustion control / improve boiler or heater efficiency.

  • Associated Reporting – Clear reports that document performance metrics / energy improvement recommendations.

We tune, tweak, and modernize your systems to pull more performance from the same equipment.

  • Boiler tuning and combustion optimization

  • Turbine and cogeneration performance audits

  • Pump, compressor, and utility system efficiency reviews

  • Heat recovery, pinch analysis, and energy balancing

  • Predictive maintenance analytics using PI AF

  • Performance Optimization: Tune aeration, pumping, and utility systems for energy efficiency.

Don’t leave efficiency on the table. We help our clients uncover hidden losses and fine-tune operations using process data, control analysis, and thermodynamic modeling.

Why It Matters

Energy is often a plant’s largest controllable cost. Targeted optimization reduces fuel usage, emissions, and wear. Typical ROI? Weeks, not years.

Typical Client Results:

  • 2–10 % reduction in energy or fuel costs

  • 5 % increase in process throughput

  • Improved system stability and lower emissions

We find the 5% that others miss.

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