Performance Optimization & Energy Efficiency

Boost plant efficiency and reliability. Ghost Solutions delivers industrial optimization for boilers, turbines, and cogeneration systems using data-driven analysis.

  • Boiler Inspections - Assess and verify system performance, identifying maintenance or efficiency improvements.

  • Burner Tuning & Optimization – Optimize combustion control and improve boiler or heater efficiency.

  • Associated Reporting – Deliver clear reports that document performance metrics and energy improvement recommendations.

We tune, tweak, and modernize your systems to pull more performance from the same equipment.

  • Boiler tuning and combustion optimization

  • Turbine and cogeneration performance audits

  • Pump, compressor, and utility system efficiency reviews

  • Control loop tuning and automation refinement

  • Heat recovery, pinch analysis, and energy balancing

  • Predictive maintenance analytics using PI AF

  • Performance Optimization: Tune aeration, pumping, and utility systems for energy efficiency.

    Don’t leave efficiency on the table. Ghost Solutions helps clients uncover hidden losses and fine-tune operations using process data, control analysis, and thermodynamic modeling.

Why It Matters

Energy is often a plant’s largest controllable cost. Targeted optimization reduces fuel usage, emissions, and wear — improving uptime and profitability.

Typical Client Results:

  • 2–10 % reduction in energy or fuel costs

  • 5 % increase in process throughput

  • Improved system stability and lower emissions

Use Cases

  • Power Plants: Boiler combustion analysis and stack heat recovery.

  • Chemical Plants: Steam system optimization for distillation or reboilers.

  • Manufacturing Facilities: Compressed air and chilled water optimization.